If you have a lot of fly ash available in your vicinity, you can set up the business of making and selling fly ash bricks. These bricks are in huge demand as these are environmentally friendly and make use of fly ash that would otherwise go waste and create pollution. Several types of machines are available in the market today for making these bricks but it is important for you to buy a machine that is specifically designed for making fly ash bricks. Here is a list of some of the important components of this machine.
The process starts with a mixer. In this mixer, various raw materials such as cement, fly ash, sand and water are mixed in the desired proportion. Design of the mixer is extremely important as without proper design, the mixing won’t be homogeneous and that will create problems. It also needs to be made of thick material to ensure that it keeps operating without any issues for many years. This mixer is run by an electric motor which is accompanied by a gearbox to gear box to ensure homogeneous mixing. As far as the capacity of the mixer is concerned, it will depend on the production capacity of the fly ash brick machine. When it comes to discharge from the mixer, you can opt for a manual discharge option or a completely automatic one, depending on your budget and the setup.
Another part of the system is the belt conveyor that is used for transporting materials from the mixer to the press. There are a lot of rollers in the conveyor belt and these need to be made of highest quality materials. The most important part of this whole setup is the hydraulic bricks press. Needless to say, it should be made from the highest quality materials. This machine works by applying extremely high pressure ranging from 6 to 8 metric tons on each brick. In case of auto bricks machine, this part of the process is handled automatically with the help of a computer controlled system.
One of the most important parts of the whole setup is the PLC or programmable logic controller. It is the heart of the setup and it can be programmed to operate in various modes including fully automatic, semiautomatic as well as manual mode. Since PLC controls the whole setup, it is important that it is made from the best quality components.
As far as the capacity is concerned, you can buy this machine in various capacities ranging from as few as 1000 bricks per hour to more than 4000 bricks per hour though you can always buy higher capacity concrete block making machine in bangladesh. The capacity should be decided based on the demand for these bricks in your location. Do not buy too much capacity as it will create inefficiency in the process if you are unable to find buyers for the bricks. Therefore, choose the capacity carefully after conducting market research in your location to figure out the demand for these bricks.
Overall, the fly ash bricks are in huge demand everywhere. These are strong and durable, and the raw material needed for making these bricks is easily available near coal-based power plants. So, if you have a coal-based power plant in your vicinity or fly ash is easily available, you should seriously consider setting up a fly ash brick making plant and become your own boss. Click here for details.